Find great deals on eBay for Polaris Sportsman Manual in Other Makes. Shop with Polaris Sportsman / Service Repair Manual. $ View and Download Polaris Sportsman EFI owner’s manual online. Polaris ATV Owner’s Manual. Sportsman EFI Offroad Vehicle pdf manual. Sportsman / EFI ATV Service Manual (PN ) ECopyright Polaris Sales Inc. All information contained within this publication is based .

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This also from the drive belt increases, resulting in the belt will prevent water and other contaminants from rotating up toward the outer diameter of the drive Carburetor Jetting dense with reduced oxygen. Polaris recommends the eportsman of Polaris special tools when servicing any Polaris product.

The valve seats should hold fluid with no seepage.

Polaris SPORTSMAN 600 Service Manual

This area is blank if a fault occurs. Apply Crankcase Sealant PN to the outside edges of the crankcase halves See arrowswhere the crankcases mate.

Loosen the wheel nuts. Now that the zero offset with throttle plate cam. Install clutch offset spacer s on transmission input shaft.


If oil level begins to rise, discontinue use and determine cause. The transmission oil level should be checked every six months or miles kmwhichever comes first.


Mark or tag rocker arms in order of disassembly to keep them in order for reassembly. Shift weights should maanual be changed or altered without first having a thorough understanding the effects they have on belt to sheave clearance, clutch balance, engagement and shifting characteristics.

Polaris Sportsman Manual | eBay

Press the bearing onto the output shaft using a press. The radiator cap relief pressure is 13 lbs. Standard Bore Size Both Cylinders: Cleaning And Storage Rinse with water frequently and dry with a chamois to prevent water spots. Always verify battery condition before and hours after the end of charging.

Turn clutch sheave counterclockwise until and set aside. Its better this way Remove the two screws on the lower front corners of the headlight pod. Remove primer plug from the engine.

Drain whenever deposits are visible in the clear tube. Measure the thickness and compare to specification. For the purpose of troubleshooting negative — cable to negative — difficult running issues, a known–good battery terminal.

Cylinder Out of Round Limit: Turn the back of the headlight harness 1 in a counterclockwise direction. Lubricant and Maintenance Product Numbers 2. Check the security and surface condition of the disc.

Fuel Filter s 6. This screen displays the resistance value in ohms being read at the gear switch input of the gauge. Remove bearing and the helical gear. Silencer removal requires replacement of the silencer grommets, item 24, as they become damaged during removal.


Refill the rear gearcase with 5 oz. Sportskan not over tighten the wheel nuts. Battery charge can be maintained by using a Polaris Battery Tendert charger PN or by charging about once a month to make up for normal self-discharge. Inspect the pinion shaft bushing for wear. This also from the drive belt increases, resulting in the belt will prevent water and other contaminants from rotating up toward the outer diameter of the drive Beginners should receive training from a certified instructor.

S Lift top half of pod. Start the engine and let it idle. S Disconnect instrument cluster wire connectors. If the fluid level is low add DOT 3 brake fluid only. Press out shaft and bearing assembly Bearing Bearing Retaining Ring Do not dilute with water. Red- – 12V Ignition Switch 9. The cam gear assembly contains three loaded recommended that all of the gears be replaced.